Emergency lights using fluorescent tubes are inherently
inefficient compared to those using LEDs. Here’s a versatile emergency light
using LEDs. LEDs are extremely energy efficient and consume up to 50% less
power than fluorescent tubes. This circuit is a simple emergency light with 2
Watts output. And it is built around the popular Microchip PIC12F675 micro-controller ICWhen the charger is connected to the circuit,
the battery starts charging and green LED6 glows to indicate the charging
process. The charging voltage is applied to the battery through diode D1 and
resistor R10, which cause a voltage drop of 0.6V across them. Thus the
effective charging voltage is about 4.4V, which prevent overcharging of the
battery as the terminal voltage of the battery cannot exceed 4.4V. In this
design you can control the light output between 0 to 100% using a
potentiometer. Which is connected to the micro-controller ADC pin AN3.
Reference voltage for the micro-controller is derived from the battery using a
TL431 precision programmable reference chip and associated components. The low
battery cut-off circuit is built around R2, R3 and C3. Which is connected to
the PIC’s ADC pin AN0, when the battery voltage drops below 3.6V the micro-controller automatically switch off the white LEDs and the LED1 blink to
indicate the low battery cut-off mode. The brightness of the LEDs are
controlled by software PWM (pulse width modulation). The brightness of LED is
increased when the PWM duty cycle increases from 0 to 100. All the white LEDs are
connected to the battery through series dropper resistors R6 through R9. These
resistors are used to limit the current through white LEDs to a safe level. To
power LEDs it is required to use a power transistor like a BC639 or BD139 etc,
connected to the micro-controller’s pin GP5 through resistor R5.
1. Ideal for camping, fishing, hiking, outdoor activities and
also for household and emergency use. Features
2. LED brightness can be adjustable from 0% to 100%.
3. Battery backup: 4 to 40 hours.
4. Battery charging: mobile phone charger, USB port or 5V solar panel.
5. Battery deep discharge protection with LED indication.
6. Charging indicator.
LED Status |
LED6 (green) |
LED1 (red) |
LED ON
|
Charging
|
Lantern ON
|
LED blinking
|
Low battery cut-off
|
Parts List |
|
Resistor |
|
R1
|
560R
|
R2
|
10K, 1%, metal film
|
R3
|
4K7, 1%, metal film
|
R4, R5, R11
|
470R
|
R6, R7, R8, R9,R10
|
2R2/0.5W
|
Potentiometer
|
10K linear with ON/OFF
switch
|
Capacitor |
|
C1, C2, C3, C4
|
0.1µF, ceramic-disc
|
C5
|
100µF/16V, electrolytic
|
Semi-conductor |
|
IC1
|
PIC12F675, Micro-controller
|
Q1
|
BC639, power
transistor
|
D1
|
1N4007, diode
|
ZD1
|
TL431, Precision
Programmable Reference
|
LED1
|
Red, 5mm
|
LED2, LED3, LED4, LED5
|
0.5W, white LED
|
LED6
|
Green, 5mm
|
Additional parts |
|
Battery
|
4V/2Ah lead acid
battery
|
CON1
|
DC Barrel Socket
|
8 pin IC base
|
|
Common PCB
|
|
SMPS based charger or
5V solar panel (maximum charging voltage: 5V DC)
|
Description |
Download link |
Hex file for PIC
12F675
|
Download |
Schematic diagram
|
Download |
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